Vision-based integrated system for object inspection and handling

Image-based effector servoing is a process of perception-action cycles for handling a robot effector under continual visual feedback. This paper applies visual servoing mechanisms not only for handling objects, but also for camera calibration and object inspection. A 6-DOFmanipulator and a stereo camera head are mounted on separate platforms and are steered independently. In a first phase (calibration phase), camera features are determined like the optical axes and the fields of sharp view. In the second phase (inspection phase), the robot hand carries an object into the field of view of one camera, then approaches the object along the optical axis to the camera, rotates the object for reaching an optimal view, and finally the object shape is inspected in detail. In the third phase (assembly phase), the system localizes a board containing holes of different shapes, determines the hole which fits most appropriate to the object shape, then approaches and arranges the object appropriately. The final object insertion is based on haptic sensors, but is not treated in the paper. At present, the robot system has the competence to handle cylindrical and cuboid pegs. For handling other object categories the system can be extended with more sophisticated strategies of the inspection and/or assembly phase.